Boeing 777X’s fuselage split dramatically during September stress test

Discussion in 'Science' started by Robert, Nov 29, 2019.

  1. Robert

    Robert Well-Known Member Past Donor

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    This is how fine the science of building airplanes is. This story involves a failure though. But as the article explains, also a success. We all want our airplanes to be safe. And these days we do not see stories weekly or monthly about an airplane crash that is commercial. People interested in air safety can read such reports if they want to.

    https://www.seattletimes.com/busine...it-dramatically-during-september-stress-test/

    By
    Dominic Gates
    Seattle Times aerospace reporter
    Read article using link
     
  2. Moi621

    Moi621 Well-Known Member Past Donor

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    I wonder if all this miracle
    Carbon Fiber replacing metal has been evaluated
    for material "fatigue"?


    Moi
    :oldman:


    No :flagcanada:
     
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  3. Robert

    Robert Well-Known Member Past Donor

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    Thanks for participating in this topic.

    Carbon fiber technology is always being studied by aircraft builders.
     
  4. Moi621

    Moi621 Well-Known Member Past Donor

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    Of course they are :rolleyes:


    How does material fatigue compare with metal?


    Moi :oldman:




    No :flagcanada:
     
  5. Adfundum

    Adfundum Moderator Staff Member Donor

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    I'm glad they found that out before the planes hit the market. :)

    I used to get a magazine devoted to analyzing aircraft crashes back in the '80s. Can't remember the name, but it was a real eye-opener as far as the causes of those aircraft.
     
  6. HereWeGoAgain

    HereWeGoAgain Banned

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    They were at 170% max pressure and it didn't last quite as long as it should have. No big deal. A few minor mods and it will be fine.

    Not as bad as the time they snapped the wings off of a 787. But max stress tests are designed to test absolute limits. This is why they do stress tests. It is a part of the design process, as are failures.
     
    Last edited: Dec 1, 2019
  7. HereWeGoAgain

    HereWeGoAgain Banned

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    787s are made largely out of carbon fiber. Soon, all planes will be carbon fiber
     
  8. Robert

    Robert Well-Known Member Past Donor

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    OKay, now what? What did you get from the Carbon Fibre failure on the 777X?
     
  9. Robert

    Robert Well-Known Member Past Donor

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    They snapped those wings off on purpose. Correct on the purpose of stress tests, etc.
     
  10. Robert

    Robert Well-Known Member Past Donor

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    When I actively was flying as a pilot, the Government sent us each month analysis of aircraft failures. I studied them to try to learn lessons so I would avoid such problems.
     
  11. Robert

    Robert Well-Known Member Past Donor

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    OK, Carbon Fibre in general is stronger and can handle more flexing cycles than can aluminum for aircraft.
     
  12. Moi621

    Moi621 Well-Known Member Past Donor

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    For How Long?
    As long as the aluminum?



    Yes DEAR
    But material fatigue is about after so much "flexing" or other factors with use the material, fatigues.
    As in becoming brittle.
    Not its' NEW abilities compared to . . .
     
  13. Robert

    Robert Well-Known Member Past Donor

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  14. Moi621

    Moi621 Well-Known Member Past Donor

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  15. Robert

    Robert Well-Known Member Past Donor

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    No no no I gave you plenty of information Well, this is the deal.

    carbon Fibre is superior to aluminum and it is not close
     
  16. Moi621

    Moi621 Well-Known Member Past Donor

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    Regarding material fatigue?


    That is all I want to know.

    No I'm not going to read some :blahblah: reference.

    It's my reading troubled nature. Really.
    Plus today you can find a reference to support whatever you want to support.
    And then get into researching the worthiness of the authors, their funding, etc.


    So trusting the worthiness of @Robert references,
    How Does Carbon Fiber Material Withstand Fatigue Compared To Aluminum? :rant:
     
  17. Robert

    Robert Well-Known Member Past Donor

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    Superior to Aluminum.
     
    Last edited: Dec 1, 2019
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  18. HereWeGoAgain

    HereWeGoAgain Banned

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    It is no big deal. They had to withstand 170% of max stress for a period of time. It didn't last quite as long as it should have. So they will have to study the failure and make the required improvements.

    This is perfectly normal for the design process. Sometimes they intentionally destroy the test device to verify the absolute limits.

    And this is not some big secret. I was talking with a Boeing engineer on Friday who told me all about it.

    And this has nothing to do with fatigue. Fatigue failures occur due to many cycles, not due to single-cycle max limits.
     
    Last edited: Dec 2, 2019
  19. Robert

    Robert Well-Known Member Past Donor

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    I hope I took care of MOI's problem as to fatigue. But bingo.
     
  20. OldManOnFire

    OldManOnFire Well-Known Member

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    "Boeing got an unexpected jolt in September when engineers in Everett put the new 777X airframe through an extreme test of its structural strength. Just as the test approached its target stress level, an explosive depressurization tore through the fuselage.

    Boeing has kept the details secret, but photos obtained by the Seattle Times show that the extent of the damage was greater than previously disclosed and earlier reports were wrong about crucial details.

    The test plane is a complete write-off, its fuselage skin ripped wide open just behind the wing. A passenger door that blew out and fell to the factory floor was a secondary impact of the initial rupture, which was located far below the door."

    This is precisely how engineering works! Something is designed, it is prototyped, and in the case of airplanes it is then rigorously tested...in fact destructive testing is quite common...
     

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